Pneumatics = Numatics

Introducing new products from Numatics:

Ultra Series Slide

The Ultimate Easy-To-Buy, Easy-To-Apply Product
Installed fittings and sensors make the Ultra Slide out-of-the-box ready. The Ultra Series Slide is available in 8 bore sizes ranging from 5/16 – 1-1/16 imperial and 8mm – 25mm ISO/VDMA. The Ultra Series slide offers the longest stroke of any competitive slide of its type. It also offers a comprehensive list of options including, stroke adjustment or shock absorbers, base plate for foot mounting or side mounting, and fittings installed.

The Ultra Series is the low-cost leader over Bimba's NPA series, PHD's SIP series, and SMC's MXH's series. Need more information? Check out the Products Page on www.doigcorp.com

Direct to PLC Manifolds

Numatics' new line of Direct to PLC manifolds with integrated I/O modules allows a single multi-conductor cable connection to the manifold. This cable can handle the power, the valves, and the sensor inputs of the entire manifold. These modules are available with 8mm, 12mm, and 25 pin sub-d connectors and will handle up to 15 I/O per manifold assembly. The Numatics' D to P modules are available with the 2005, 2012, 2035, and ISO series manifolds. These modules utilize the 25 pin sub-d, 37 pin sub-d, or 26 pin circular connectors. Find more technical data, on Doig's website.

E22 Series

Electronic Regulator For Rapid Cycling And Quick Response

30% less expensive than comparable units!

The E22 Series electronic proportional regulator quickly and accurately adjusts output pressure in relation to an electrical control signal. It meets requirements of industrial environments including rapid cycling, high flow, quick response, and repeatability which are found in paint, welding, packaging, textile, medical, and many other process applications.

Features:

•Available in 1/4, 3/8, and 1/2 NPT, BSPP, or BSPT threads
•Three ways of mounting: integral mounting holes, bracket kit, and bottom mount
•Modular to 22 Series FlexiBlok design
•Three setable performance modes in a single unit: accurate, standard, and fast
•Large digital display for easy reading
•Designed to meet IP65 and NEMA 4 requirements
•Fully ported 1/2” exhaust for optimal performance

Read more detailed information on the Numatics website.

Watch for the E32 Series coming out later this summer!

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ROLAND, Doig's Newest Supplier

As the Midwest 's leading automation distributor, Doig is deeply committed to enhancing our customers' competitiveness. We have been providing solutions for our exceptional Midwest business partners for 50 years, and we're proud to introduce the ROLAND Industrial Electronics product line.

ROLAND develops, manufactures and markets sensors and electronics for the sheet metal processing and tire industries. In 1997, it acquired the Double Sheet Detector line of Peco Controls Corporation in California. The company is now a technology leader in its chosen fields of activity.

ROLAND has been present in North America for over 15 years. The company is associated with the 40 year old company, Roland Electronic Gmbh in Germany. Before being established as an independent company in 1996, ROLAND Industrial Electronics was initially represented by the well-known sensor companies: Turck Multiprox and Sick Optic Electronic.

•Double Sheet Detection
•Weld Seam Detection
•Sheet Thickness Measurement

Want a product demo?
Please call 1.800.888.DOIG (3644) to schedule a free ROLAND product demonstration with a Doig sales engineer.

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The Leader Of The Pack: SMVector

The SMVector continues AC Tech's leadership tradition in the highly competitive AC drive market. Its performance and flexibility make it an attractive solution for a broad range of applications including:

• Food processing machinery
• Package machinery
• Material handling/ conveying systems
• HVAC systems

The SMVector delivers on its promise of price leadership while delivering unparalleled performance and simplicity… making it the right choice for when you need it all

Superior Performance

• Modes of Operation:
V/Hz (constant and variable)
Enhanced V/Hz (constant and variable)
Vector speed control
Vector torque control
• Dynamic torque response
• Sophisticated auto-tuning (motor calibration)
• Impressive low speed operation

Quench your thirst for more information!
See “AC Tech SMVector” on the Products Page of www.doigcorp.com

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Application Profile: DeviceLogix™ Technology Brings Integrated Control To Pneumatic Manifolds

DeviceLogix is a Rockwell Automation technology that allows a DeviceNet node to be programmed to execute a sequence independently from the control of the main PLC/IPC. A DeviceLogix-enabled DeviceNet node can be used in conjunction with a standard DeviceNet network, providing simple distributed control functionality. Additionally, it can be used in a standalone application, without a network connection, to sequence pneumatic valves and control I/O. Numatics has integrated this licensed technology into its DeviceNet compatible valve manifold series, which combine the functionality of a modular pneumatic valve system with integrated I/O.

Application
Ideal applications are those requiring DeviceNet with distributed control capability to pneumatic valves and I/O, or with simple standalone (without a DeviceNet network) sequencing operations that have a relative high content of pneumatic valves with some discrete I/O requirements. Examples include replacing air logic circuits for simple control applications, tube bender control, small repetitive automatic sequencing, etc.

Numatics’ modular manifolds feature the time-proven lapped spool-and-sleeve valve design, which allows flows of up to 1.2Cv (1200 L/min) in compact size, 5/2, and 5/3, valves.

Programming Features
Programming of the DeviceLogix-enabled node is done using the industry standard DeviceNet commissioning software tool RSNetworx for DeviceNet from Rockwell Automation. The programming environment features an easily understandable graphics environment where the users can simply “drag and drop” logic function blocks (i.e. AND, NAND, OR, NOR, XOR, XNOR, RS LATCHES, COUNTERS and TIMERS) onto a page and interconnect them to develop the required sequence. The programmed sequence is downloaded to the node via the standard DeviceNet communication connection, thus multiple nodes can be programmed simultaneously on the same network. The programmed sequence is saved within the “Project” environment of RSNetworxs and thus can be recalled for future use.

Advantages
• Eliminates costs of wiring output points to pneumatic valve manifolds and I/O.
• Per point diagnostics decrease troubleshooting time, commissioning costs and machine down-time.
• I/O distribution capability decreases overall system costs by decreasing the number of necessary DeviceNet nodes.
• Modular system allows maximum flexibility for applications.
• Distribution capabilities span across different valve series.
• Programmability allows optimal control possibilities with or without a DeviceNet network connection.

For more information on Fieldbus Electronics, go to this Numatics webpage

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The Rodless Advantage

Tol-O-Matic rodless band cylinders get the job done in less space than rod style cylinders

Tol-O-Matic created the rodless cylinder industry when it manufactured the original cable cylinder. For over 50 years, Tol-O-Matic has been recognized as the rodless cylinder world market leader, and with good reason. They are the only manufacturer to offer all styles of rodless cylinders: magnetically coupled cylinders, linear slides, band cylinders, and cable cylinders.

Consider this: A rodless band cylinder contains its stroke within the cylinder itself. A 2” bore cylinder with a 24” stroke can provide a 43% space savings when compared to an equivalently sized tie rod cylinder. In addition, the load is supported throughout the entire stroke so there is minimal bearing wear and load deflection when compared to rod style cylinders. With a Tol-O-Matic Band Cylinder, there is no concern about rod rotation. Because rodless cylinders have equal piston areas in both directions, the cylinder experiences zero load variation in either direction.
Go rodless and save space!

Find The Differences
between the rod style cylinder on the left and Tol-O-Matic rodless cylinder on the right.

Need Help?
Here are a few answers...
1. The actuator
2. Splashed and spilled water
3. Declining productivity
4. Empty boxes with missing fish
5. “Due for service” tag
For all 12 differences, please visit here

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Customer Profile: Alliance Manufacturing, Inc.

Application: cylinder needed for wash-down application with extreme size restraints

Alliance Manufacturing, Inc. specializes in the engineering and manufacturing of parts washers, automated parts cleaning systems, and oil removal equipment. Located in Fond du Lac, Wisconsin, the company was incorporated in 1994 as a result of a product line spin-off from Damrow Company, Inc. Alliance made its debut at the IMTS (International Manufacturing Technology Show) in Chicago, Illinois. The company displayed the first generation of the Aquamaster line, a conveyorized parts cleaning system; the design was well received, and the rest was history.

Alliance’s engineers developed a full line of aqueous cleaning equipment ranging from “standard” conveyorized belt washers to “custom” designed machines engineered for specific cleaning applications. Aqueous part washers are not new to the industry, but Alliance’s team approach and engineering innovations have produced exclusive systems with superior performance. Their engineers are constantly searching for new state-of-the-art methods to satisfy customers’ special requirements. Such special requirements came into play with a customer’s recent project.

The Situation
In a standard cleaning system, Alliance would send a part along a conveyor, passing a cleaning area and a stationary air knife for drying. However, a standard conveyor system was not an option for a customer’s recent project. The customer’s part was an extremely expensive and delicate component used in the process of manufacturing computer chips (comparable to the price of an SUV!) Because of its delicacy, the customer wanted the part handled as little as possible… which meant Alliance engineers needed to design a custom machine that would keep the part stationary. Orientation was a big deal in this application, and the customer had restricted floor space. Kevin Schmitz, Alliance’s mechanical senior designer, took the design challenge into consideration. “We needed to find a cylinder that would fit the extreme size restraints and handle the wash-down environment,” Kevin stated.

The Solution
Kevin decided to take this project challenge to Randy Jung, Doig sales engineer. Randy had been providing sales support at Doig for the past 12 years and had worked with Schmitz on many projects. Kevin said Alliance looked into numerous product lines; Randy was the first to suggest mag-coupled cylinders among other options. “I rely on my vendors to get me information. Randy was good at calling us back right away.” Kevin also mentioned the benefit of having an engineering staff at Doig working on the difficult cylinder-sizing for the hood application.

Randy and Kevin decided to use Numatics stainless steel MCR series cylinders (magnetically coupled rodless cylinders.) With the new design that kept the part stationary, the cylinders were responsible for moving the air knife carriage back and forth over the part for drying. Alliance also used A series cylinders for the opening and closing of the hood, FRLs for the clean air preparation, and 2012 valve manifolds.
Why did Alliance go with Doig? According to Kevin Schmitz, “Service: timeliness of getting answers and call backs. Doig is easy to work with.” Alliance President Jeff Brouchoud elaborates, “Quick delivery and stocked items make it easier for our design engineers. We don’t have to worry about ordering way in advance.”

And for those looking to learn a general lesson, Jeff offers this piece of advice: “This was a tough application. But with any challenge, there’s an answer out there. You just have to find it.” Based on the success of this project, Doig looks forward to helping Alliance find challenging application answers again.

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Fabulous at 50!

Doig Corporation, a family owned business, will mark a historic occasion this year by celebrating 50 years in business.

Fifty years ago, Donald H. Doig turned his business dreams and ambitions into the Doig Fluid Controls Company. Later, that name would change to Doig Corporation, and the company would become one of the Midwest 's premier automation distributors.

In the beginning
Don graduated from the Aeronautical University in Chicago and went to work for an engineering firm in Detroit, Michigan as a draftsman. He was extremely intelligent and had great ambition to start his own business. When Numatics, Inc. wanted to begin distributorships, Don was given the opportunity to select a sales area of his choice. He picked Wisconsin because he wanted to be where he could fish, ski, and hunt. (Let it be known that Don was one of the best fly fishermen known. Will Godfrey, a fly fishing expert, once said that if he were to chose five of the best fly fishermen that he has ever known, he would make Don Doig his first choice.) Because Don was alone in business, the early days were hard; he had no one to discuss applications with, and the new area meant a great deal of cold calls. Don's new wife, Kay, did all the books by hand. Numatics Inc. and Petch Cylinders were Doig's first two vendors. Don's first order came from Falk Corporation, and his profit was $10.00. Today, Doig carries over 45 product lines and is a multi-million dollar company.

Change is beautiful
Inventory has also changed over the past 50 years. In the beginning, inventory was non-existent; everything was drop shipped from the factory. As the company transitioned into bigger locations, the inventory space grew from a small closet, to a bank vault, to the 9,000 square feet of stock that is available today. Over recent years, Doig has also implemented FasTrack, an inventory program that guarantees 24-hour shipment on over 10,000 part numbers.

Marketing and technology were also non-existent back in 1956. No newsletters. No trade shows. No computers. As Kay describes, “our equipment consisted of a typewriter, carbon paper, and a Xerox machine for making wet copies.” Kay typed all invoices and correspondences. When Dona Doig started in 1989, Doig had just purchased their first computer. Dona spent her evenings entering all the customer, vendor, and product information into the new computerized system. Dona also was the first to implement Doig's newsletter. Doig is now a marketing machine, sending out quarterly newsletters, monthly email announcements, numerous direct mail campaigns, and hosting an annual traveling technology fair. Doig is also right in step with the ever-changing technology of the online world, as can be seen at www.doigcorp.com

A new leader is born
Over the years, Don Doig's entrepreneurship provided the company with lasting vision. When Don unexpectedly passed away in 1983, his son, Bob Doig, assumed the role of president at the ripe age of 24. Although Don Doig had established a solid business through his integrity, knowledge, and commitment, it was Bob who moved the company forward in an extraordinary way. Without Bob's initial drive, Doig Corporation would not have survived. Thomas Doig and Nancy Doig Kremer, Don's other two children, came to help the company forward and remained for 16 years.

“It's a wonderful feeling to have been part of this business and this community for the last 50 years” said Kay. “I feel very fortunate to have had the opportunity to see Don's dreams and visions come alive. It is particularly gratifying to see the family carry on the tradition. Bob's goals are set high and are attainable. He knows attitude will determine success and persistence will determine the future.”

Thanks to Don Doig for planting the seeds of a great company. As one of Doig's vendors wrote about Don, “he had a nobility, a sense of purpose, a refusal to compromise his principles in personal and business life that made him rare.”

And thanks to the employees, vendors, and customers that helped make the last 50 years wildly successful.

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Sing With Us! Happy Anniversary...

Congrats to Doig employees celebrating anniversaries in 2006's 2nd quarter!

50 years Kay Doig, Accounts Receivable
17 years Dona Doig, Human Resources
9 years Tina Krause, Materials Manager
9 years Jennifer Rose, Senior Inside Sales
5 years Mike Edminster, Engineering Manager
2 years Kim Infalt, Inside Sales

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